You can see my coop progress
HERE
Looks like a very interesting thread. I'll have to go back over it when I have more time to read the posts. Lots of good pallet project talk going on there.
It's been fun building with pallets, but also challenging. Saving a buttload of money is of course a huge pro, as is the satisfaction of recycling and upcycling so much material.
I guess I'm in a pallet phase right now. I picked up another 6 free pallets from Harbor Freight this morning. I'll break them down this afternoon/evening after it stops raining...
I get a lot of satisfaction out of recycling and upcycling free material. I wish we would do more of that as a society. Unfortunately, there are often rules and regulations that prevent us from taking full advantage of recycling or upcycling what would otherwise be junk material. But, I can still get lots of free pallets.
Some things I didn't realize before this project:
*pallets come in about a zillion different sizes. If you are lucky enough to have a steady supply of identical pallets that's great! If not, be prepared to get creative trying to match them up
Exactly. I am learning that some projects get out of square because the pallet lumber itself comes in so many different sizes. You really have to try to match them up in your build. Also, I am rethinking some of my project designs to specifically overcome the issue of the pallet woods not matching up. I'll let you know how that works out for me.
*that stuff is like steel! Honest to goodness, some of the wood is so hard it can be quite the task getting fasteners into it
Yep. Some wood is hard as steel, and other wood is almost paper thin. If you have a tough time with getting fasteners into wood, I have found pre-drilling my nail and screw holes usually solves the problem.
*taking them apart is hard work. If you can leave them whole in your build, do that!
I have been trying a number of different methods of breaking down pallets. It can be hard work. Some methods of breaking down a pallet work better than others, depending on the pallet you are working with, the condition of the wood, and what you will be using the wood for in your project.
I am hoping some people will post more pics of pallet projects that require minimal breakdown. It is a lot easier if you don't have to breakdown a pallet for your project. Having said that, I am currently building pallet planters and I am using a circular saw to cut the slates off the pallet. Takes me only a few minutes to get slates for the planters that way.
There are advantages and disadvantages to the different methods of breaking down pallets. I will probably discuss my experience with the methods I have used in future posts. The more methods I try, and the more different pallets I break down, I am learning what ways will work better for that type of pallet. I can't yet say one method works better than all others, because, in reality, it depends on many conditions of the pallet.
The pallet wood may be free, but you have to be prepared to put in some sweat equity into the project because you usually have to breakdown and process the wood before you can use it in many projects. For the home DIY'er, it probably worth the effort.
Thanks for the response. I hope you finish your pallet coop build, and post a picture(s) of your project on this thread too.